Replacement of Tank Roof Insulation and Cladding Using Rope Access

For this project, we removed and replaced the damaged tank cladding cone and insulation after it was severely impacted by high winds. The work was carried out efficiently using rope access techniques, which provided a cost-effective alternative to scaffolding, minimizing disruption and reducing overall project expenses.

Process:

1. Damage Assessment & Removal

  • The tank, measuring 22m in height and 6m in diameter, was inspected to assess the extent of wind damage.
  • Rope access technicians carefully dismantled the compromised cladding and insulation, ensuring safe removal without causing further structural issues.

2. Measurements & Manufacturing

  • Precise measurements were taken to ensure an accurate replacement.
  • The new metal cone was fabricated in our workshop, custom-made to fit the tank’s specifications while providing enhanced durability.

3. Installation Using Rope Access

  • Given the height and size of the tank, traditional scaffolding would have been extremely expensive. Instead, rope access was used to efficiently lift and install the new cone, insulation, and cladding.
  • The components were aligned precisely and secured to withstand future environmental conditions.

4. Final Inspection & Completion

  • The entire structure was reviewed to confirm proper installation.
  • Additional sealing and weatherproofing measures were applied to protect against further damage.

Using rope access instead of scaffolding significantly reduced costs while ensuring a safe and effective installation, restoring the 22m-high, 6m-diameter tank’s integrity with minimal downtime.

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